Electrostatic Flocking

Zhangs, as a leading flocking machine suppliers, provides reliable electrostatic flocking machines designed for top performance and quality in every flocking project.

Request Demo
Electrostatic Flocking Image 1
Material Image 1
Electrostatic Flocking Image 2
Material Image 2
Electrostatic Flocking Image 3
Material Image 3
Electrostatic Flocking Image 4
Material Image 4
Electrostatic Flocking Definition Process Method Cases Study Online Design

What is Flocking Fiber?

Flock can be random or precision cut providing different pile effects.

Common materials used to manufacture flock include Cotton, Rayon, Acrylic, Nylon, Polvester

The feel of a flocked surface is closely related to the size of the fiber and the cutting method.

Random cut flock generates a short pile, while precision-cut flock creates a specific, uniform pile depth.

Explore Our Manufacturing
of Flocking Fiber

Actual Flocking Process

Cutting

Dying

Dehydration

Dry

Sieving

Packaging

Flock can be random or precision cut providing different pile effects.
Common materials used to manufacture flock include Cotton, Rayon, Acrylic, Nylon, Polyester.
The feel of a flocked surface is closely related to the size of the fiber and the cutting method.
Random cut flock generates a short pile, while precision-cut flock creates a specific, uniform pile depth.

Know More about
Electrostatic Flocking Process

01 GLUING

The first step in the flocking process is applying adhesive to the substrate. Depending on the specific requirements, there are several methods to do this:
Soaking: The material is immersed in adhesive to ensure thorough coverage.
Wet Printing: Adhesive is applied using printing techniques, which allows for precise application, particularly for intricate designs.
Spray Printing: Adhesive is sprayed onto the surface, offering a quick and even application, especially for large areas.

02 FLOCKING

Once the adhesive is applied, the flock fibers are introduced to the surface. This step can be carried out using different techniques, depending on the desired effect:
Box Flocking: Flock fibers are distributed evenly across the surface in a controlled environment, ensuring uniform coverage.
Streamlined Flocking: Fibers are applied in a flowing motion, allowing for a smooth and consistent application across larger areas.
Spray Flocking: Fibers are sprayed onto the adhesive-coated surface, ideal for achieving detailed patterns and fine textures.

03 DRYING

After the flock fibers have been applied, the adhesive needs to be dried to secure the flock in place. This can be done through various methods:
Oven: The substrate is placed in an oven, where controlled heat speeds up the drying process and ensures strong adhesion.
Natural Drying: For certain applications, allowing the adhesive to dry naturally at room temperature may be preferable.
Tunnel: In larger-scale operations, a drying tunnel can be used, providing a continuous process that enhances efficiency.

04 DUST REMOVAL

The final step is cleaning the substrate to remove any loose fibers or dust that may have settled during the flocking process. This ensures a clean, finished product with a smooth and even surface.

Exclusive Features of
Zhangs Flock Screen Printing

Multi-purposed Tool

Zhangs' flocking products offer a range of functional benefits, including heat and sound insulation, anti-slip properties, and effective adsorption. Additionally, they can be customized for amphiphilic molecules, making them adaptable to various applications and environments.


Learn More

Smooth Surface

Our flocking delivers a perfectly smooth surface with uniform dispersion. The result is a soft, velvety texture that is free from granules, providing an exceptional hand feel and enhancing the overall quality of the final product.

View Specifications

Excellent Electrostatic Properties

Zhangs' flocking products are designed with superior conductivity and electrostatic performance, ensuring a consistent and reliable application process, particularly in industries where these properties are crucial.

See the Quality

High Color Fastness

With a water wash colorfastness rating of grade 4, Zhangs' flocking materials maintain their vibrant colors and integrity even after multiple washes, ensuring long-lasting durability and visual appeal.

See the Quality

Why Zhangs
Flock Printing ?

1

Comprehensive
Product Range

We offer a complete suite of flocking products, including powders, adhesives, equipment, and sheets. Whether you need flocking for textiles, automotive interiors, or technical parts, our extensive product range has you covered.

2

Industry Expertise

At Zhangs, we specialize in flocking technology, providing unparalleled expertise and precision in every product we offer. Our deep knowledge and experience ensure that you receive high-quality flocking solutions tailored to your specific needs.

3

Innovative Solutions

At Zhangs, we embrace innovation and continuously seek to improve our products and processes. Our commitment to innovation ensures that you have access to the latest flocking technologies and trends.

25
Years of Experience
OEKO-TEX
Confidence in Textiles
3600+t
Annual Production of Powder
0.5~1.5m³
Effective Electric Field

Application : Cases Study

Automotive

Flocking is used in automotive interiors, such as dashboards, door panels, and carpeting, to enhance aesthetics and provide a soft, velvet-like texture. It also helps in noise reduction and improves tactile feel.

Textiles

In the textile industry, flocking is applied to fabrics for a variety of purposes, including creating designs, patterns, or adding texture to garments, upholstery, and fashion accessories.

Packaging

Flocking is commonly used in luxury packaging, providing a soft, premium finish to the inside of boxes, gift packaging, and display items, adding both visual appeal and tactile sensation.

Paper

Flocking on paper products enhances visual and tactile qualities, making it popular for greeting cards, invitations, and decorative packaging, giving a luxurious, embossed effect.

Cosmetics

Flocking is used in the production of cosmetic packaging, such as perfume boxes and makeup displays, providing a soft, velvet-like surface that elevates the brand’s presentation.

Construction

In the construction industry, flocking is applied to insulation materials, as well as decorative finishes on walls, ceilings, and furniture, for both aesthetic and functional purposes.

Foam Rubber

Flocking is applied to foam rubber for products like gaskets, seals, and padding, enhancing their surface texture, improving grip, and sometimes providing a decorative finish.

Toys

Flocking is used in toy manufacturing to give a soft, plush feel to stuffed animals, dolls, and other soft toys, enhancing the tactile experience and appeal of the product.

Latex Gloves

Flocking is applied to latex gloves to make them easier to wear and remove, providing a smooth, non-stick surface inside the gloves, and improving comfort and ease of use.

Christmas Decorations

Flocking is widely used in the creation of holiday decorations, such as Christmas trees and ornaments, to simulate snow or create a sparkling, festive appearance.

Medical Items

In the medical field, flocking is used on items like medical tubing, surgical instruments, or wound dressings, to add texture, enhance grip, and improve functionality and comfort.

Elevate Your Products with Zhangs’ Custom Flock Printing

Ready to transform your designs with high-quality flocking technology?
Zhangs offers advanced flock powders, adhesives, equipment, and sheets to meet your specific needs and elevate your product offerings.
Get in touch with us now and let' s work together to achieve outstanding results for your projects.

Zhangs
Name
*Email

+1

    *
    WhatsApp
    Your Message:
    Start Your Project
    uppcba.com
    uppcba.com

    Talk to Our Expert and Get a Quote within 72 Hours

    Let’s Talk!
    uppcba.com